Introduction
Arabica (Coffea arabica) and robusta (Coffea canephora) are the two principle
economic species that are extensively cultivated in India.
Area of Cultivation
In India coffee cultivation is confined to the hilly tracts of
the Western and Eastern Ghats. It is cultivated commercially in the four
southern states of Karnataka, Tamil Nadu, Kerala and Andhra Pradesh. Coffee
is also grown on a limited scale in some non-traditional areas of Orissa,
West Bengal, Assam and Madhya Pradesh.
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Season
The coffee plant grows well at temperatures between 12°C and 36°C. The annual
rainfall ranges from 1,250 to 3,000 mm. Elevation above the sea-level influences
the quality of coffee. Coffea arabica grows well at elevations between 900
and 1,200 metres; Coffea canephora or robusta grows luxuriantly at the lower
elevations (about 150 metres). Arabicas are more shade-loving than robstas
under conditions in southern India. Soil and climatic requirements for arabica
and robusta under south Indian conditions.
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Arabica
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Robusta
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Elevation
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1,000 to 1,500 m (mean sea-level)
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500 to 1,000 m (mean sea-level)
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Annual rain-fall
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1,600 to 2,500 mm
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1,000 mm to 2,000 mm
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Blossom rain
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March-April (2.5 to 4 cm)
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February-March (2 to 4 cm)
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Backing rain
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April-May (5 ot 7.5 cm)
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April-May (5to 7.5 cm)
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Shade
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Needs medium to light shade, depending on elevation
and aspects
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Needs uniform thin shade
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Temperature
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15°C (ideal) (0001 equable)
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20°C to 30°C {(ideal) (hot and humid)}
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Relative
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70 to 80%
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80 to 90% (ideal)
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Soil
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Deep friable, porous, rich in organic matter, moisture-retentive,
slightly acidic, pH 6 to 6.5
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Same as for Arabica
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Aspect
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Northern, eastern and north-eastern aspects are
ideal
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Same as for arabica
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Slopes
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A gentle to moderate slope is ideal
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Gently sloping to fairly level fields are to be
preferred
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The major climatic factors that adversely affect the
production of arabica and robusta are:
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Arabica
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Robusta
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Lack of Blossom showers
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Absence of rain in March-April
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Absence of rain in March
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Rain on opening day of blossom
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Partial to complete failure
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Partial failure
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Hailstones
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Injure the floral and vegetative parts
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-do-
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Backing showers
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Absent in May, poor crop-set
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Absent in April, poor crop-set
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Severe western exposures (with lowering of subsoil moisture)
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Partial to complete
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Partial to complete
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Excessive wetness and water-logging
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-do
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-do-
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Wind
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Both are sensitive to wind disturbances
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-do-
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Soil
Coffee soils in India belong to the red and lateritic soils. The soils differ
in texture from sandy loam to clayey loam, and in colour they differ from
light gray to deep red. Red ferruginous clays occur in tracts, e.g., Bababudangiris
in Karnataka and the Nilgiris in Tamil Nadu. They have good aggregating
ability and are generally well-drained. They are rich in organic matter,
and are acidic to neutral. The total soluble salts are well below the sensitivity
limits. They are well stocked with potassium, but are generally low in available
phosphorus. They are also poor in calcium and magnesium. They respond well
to liming, manuring and other soil management practices.
Planting
The soil used for for raising seedlings should be rich in organic matter,
free from nematodes, cockchafer larvae and wireworms. Farmyard manure, sand
and lime are also important ingredients of the nursery soil. The seed is
treated evenly with Thiram or Vitavax at 20 g per forlit (3/4 oz per bushel)
before sowing. This treatment protects the seed against any fungal infection
occurring during germination. A gently sloping area of sheltered land, without
large trees, is selected for the nursery. It should also have a water source
nearby. Light to medium loamy soils should be used. It should be fenced
off to prevent the entry of cattle and other grazing animals. A seedbed
raised to a height of about 15 cm, usually about 1 metre in width and of
conventient length is prepared. Four baskets (about 2 forlite) of fully
decomposed cattle manure or compost, about 2 kg of finely sieved lime and
400 g of rock phosphate are incorporated into a bed measuring 1m X 6m. If
heavy soils are used, it may be necessary to add coarse sand to facilitate
drainage and aeration. Seeds should be sown in December or January. With
the flat side facing the soil, the seeds are placed on the surface of the
bed, 1.5-2.5 cm apart from one another in regular rows. A thin layer of
fine soil is then put on the seeds to cover them. The bed is then covered
with a layer of about 5 cm of paddy straw to ensure an even temperature
and prevent the soil surface from drying. The beds are watered daily and
protected from direct sunlight with an over-head pandal constructed for
this purpose. The seeds germinate in about 46 days. The seedlings are then
transplanted in secondary nursery-beds for raising ball plants or in nursery
baskets or bags, as desired.
Planting in the Field
Disease-free and vigorous seedlings are selected for planting. Seedlings
with stunted and twisted roots are discarded. Rooted plants (16-18 months
old), with and without balls, are planted during June and the ball and bag
plants are generally planted from September to October. A hole is made in
the centre of the filled-up pit after leveling the soil. The seedling is
placed in the hole, with its tap-root and lateral roots spread out properly.
The hole is then filled with soil. The soil around a seedling is packed
firmly and evenly about 2.5 cm higher than the surrounding ground to prevent
the stagnation of water around the collar. The seedlings are provided with
cross-stakes to prevent damage from winds. Ball and bag seedlings are planted
towards the end of the heavy monsoon rains and with the commencement of
north-eastern rains, i.e., in September. First, the bottom portion of the
bag is cut and the tip of the taproot is nipped. The seedling is gently
removed from the bag with its soil and root-system intact and planted in
the hole. The hole is covered with soil and the plant is firmly fixed. It
is wise to maintain both types of nurseries and adopt two planting seasons,
viz., June and September.
Planting Shade-Trees
Dadap is commonly used as a lower-canopy shade tree. Two metres long
stakes are fixed for every two plants of coffee. Silver oak and dadap are
planted during June when the rains of the south-westerly monsoon commence.
During the dry season, the stems of young dadap are either painted with
ato protect them againstaun-scorch.
After-care
- The clearing should be well fenced to prevent damage to coffee and
dadap from stray cattle.
- The plants should be protected against cockchafer attack during the
first two years by applying Carbofuran or other granular insecticides
around the seedlings.
- Weeds should be cradicated either manually or by using a weedicide,
depending on the nature of the weeds. It is important that grassweeds
should be eradicated in the very first year.
- The soil around the seedlings should be mulched properly and the plants
provided with artificial shade with branchlets of jungle trees.
- No manure needs to be applied till May-June of the following year.
Sprinkler irrigation may be given, wherever it is possible. The greatest
damage occurs, especially when the seedlings are exposed directly to
sunshine.
- It is advisable to give a spray of Bordeaux mixture along with urea
and potash during December to protect the seedlings against pests and
diseases, e.g. green bug and Cercospora.
- Plant-protection measure should be adopted meticulously.
Nutritional Management
Coffee is a perennial crop and the true has the dual function of maturing
the berries and producing fresh wood for the succeeding crop. It has been
estimated that a crop of one tonne of clean-coffee removes from the soil
34 kg of N, 5 kg of P2O5 and 45 kg of K2O in the case of arabica and 35
kg of N, 7 kg of P2O5 and 39 kg of K2O in the case of robusta varieties.
The nutrients removed by the crop account for only one-third of the total
requirements for producing a healthy framework and cropping wood. Considerable
quantities of nutrients are also lost through leaching under a heavy rainfall
and as a result of the fixation and immobilization of nutrients in the soil.
Such a depletion may lead to the impoverishment of the soil and the consequent
reduction in yield. It is, therefore, necessary to replace the lost nutrients
by applying adequate quantities of fertilizers. Based on the results of
experiments carried out over a number of years and making due allowances
for the plant food removed by the coffee plant and the productive capacity
of the bushes, the basic requirements of fertilizers are given in Table
3. These general recommendations are subject to revision in respect of individual
estates, based on soil and plant analysis, soil type, intensity of shade
and the productive potential of the block.
Shade and Shade Management
A shade-tree should be fast-growing and spreading to allow a uniform amount
of filtered light. Its root-system should be deep, so that it does not compete
with coffee plant for food and moisture. The trees which serve as alternative
hosts to the major insect pests of coffee must be avoided. Dadap (Erythrina
lithosperma) is, by far, the universal temporary shade-tree in India. It
is always planted temporary shade-tree in India. It is always planted along
with coffee in the new clearings. It is easily raised from stakes, has very
quick growth, stands frequent loppings, regenerates very rapidly and is
a legume that enriches the soil by fixing the atmospheric nitrogen through
its root nodules. The most popular permanent shade-trees belong to the Indian
fig and legume families. They are Fiews glomeraia, F. retusa, F. nervosa,
and F. tsjkela among the figs, and Albizia stipulota, A. lebbeck, A. moluccana,
and A. Sumairana among the legumes. Other common shade-trees are Dalbergia
latifolia, Arlocarpus integrifolia, Bischofia javanica and Grevillea robusta.
Permanent shade-tress are generally planted about 12 to 14 m apart. It is
desirable to plant a large number at first and gradually thin them out as
they grow and spread out. The tress have to be regulated in such a way that
in course of time, they have their canopy about 10 to 14 m above coffee
plants. Shade-tress require constant attention by way of pruning and lopping
to furnish the required shade. Shade-trees are usually raised from seeds
and also from stakes. Seedlings are grown in the nursery for about a year
before they are transplanted in the field.
Harvesting and Processing
Quality is a summative index of many characteristics of coffee, such as
its appearance in the raw, roast tastes, and its liquor qualities comprising
factors, such as aroma, body and acidity. Quality can be influenced by nutritional
factors and weather conditions during the development and maturity stages
of the beans. While it is possible to overcome the influence of these factors
by adopting improved cultural practices, correct processing techniques are
necessary to prevent deterioration in quality. Faulty processing can bring
about deterioration of even the best-quality coffee. Proper processing on
the estates can go a long way in preserving and enhancing the inherent qualities
of good coffee. Coffee is processed in two ways:
- Wet processing by which plantation or parchment coffee is prepared,
and
- The dry method by which cherry coffee is prepared.
Parchment coffee prepared by using the wet method is generally favoured
by the market. Cherry coffee, because of its very nature of preparation
and owing to its longer contact with the mucilage and fruit skin, is usually
associated with a characteristic fermenting flavour known as `fruity’
flavour.
Harvesting
For the preparation of both parchment and cherry types of coffee, picking
of the right type of fruits forms an essential part of processing. Coffee
fruits should be picked as and when they become ripe. Coffee is just ripe
when on gently squeezing the fruit, the been insid pops out. Under-ripe
and over-ripe fruits cause deterioration in quality, the former tending
to produce "immature beans", and the latter `foxy’ coffee. If,
for any reason, it is not possible to pick coffee, as and when it
ripens, the over and under-ripe fruits should be scrupulously sorted out
before using them for pulping. They may be dried separately for making cherry
coffee. It is advisable to wash and dry frequently the bags used for collecting
the harvested fruits. Bags in which fertilizers, pesticides and fungicides
are stored should never be used for this purpose.
Preparation of parchment
coffee
1. Pulping The preparation of coffee with the wet method requires
pulping equipment and an adequate supply of clean water. Fruits should
be pulped on the same day to avoid fermentation. The pulper should be
properly adjusted and checked every day for satisfactory pulping and to
prevent cuts. The pulper-nipped beans and other deformed beans will result
in defective parchment. Fruits may be fed into the pulper through a siphon
arrangement to ensure uniform feeding and to separate lights and floats
from sound fruits. Uniform feeding ensures the proper removal of skins
and prevents cuts, the choking of pulper, etc. The pulped parchment should
be sieved to eliminate any unpulped fruits and fruit skins. The skins
separated by pulping should be led away from the vats into the collection
pits, so that their microbial decomposition will not affect the bean quality
when they get mixed with the bean. 2. Demucilaging and Washing
The mucilage on the parchment skin can be removed by using any one of
the following methods; (a) natural fermentation, (b) treatment with alkali,
and (c) frictional removal in machines like `Raoeng’ or `Aqua pulpa’.
(a) Natural Fermentation Natural fermentation is the most commonly
used method for demucilaging coffee. The mucilage breaks down in the process
of fermentation. In the case of arabica, it is complete in 24 to 36 hours.
Fermentation takes longer in cool weather than in warm weather. Great
care is to be exercised at this stage, as over-fermentation may lead to
`foxy’ beans and make the coffee in the cup sourish. If the parchment
is under-fermented, the sticky mucilage is left on the parchment. This
condition subsequently leads to the absorption of moisture by the bean
and to "mustiness" in the final product. When correctly fermented,
the mucilage comes off easily and the parchment does not stick to the
hand after washing. The beans feel rough and gritty when squeezed by hand,
a feeling similar to the squeezing of pebbles. The robusta coffee has
more of sticky mucilage. Fermentation will not be complete even after
72 hours. Quite often, the mucilage breakdown is not complete even after
a very long period. It is, therefore, desirable to resort to either alkali
treatment or to frictional removal for getting rid of mucilage completely.
When the mucilage breakdown is complete, clean water is let in and the
parchment is washed pebble-clean with three to four changes of water.
(b) Treatment with alkali The removal of mucilage by treating with
alkali takes about one hour for arabica and one-and-a-half-hour to two hours
in the case of robusta. The pulped beans obtained after pulping are drained
off excess water and spread out in the vats uniformly and furrowed with
gorumanes (wooden ladle with a long handle). A 10% solution of caustic soda
(sodium hydroxide) is evenly applied to the furrows, using a rose can. About
one kg (2.2 Ib) of sodium hydroxide dissolved in 10 litres (2 gallons) of
water is sufficient to treat 25 to 30 forlits of wet parchment. The parchment
is agitated thoroughly with gorumance so as to make the alkali come into
contact with parchment and is trampled for about half an hour. When the
parchment is no longer slimy, and rattles, clean water is let in and the
parchment is washed clean with three or four changes of water.
(c) Removal of mucilage by friction
There are pulpers such as `Raoeng’ and `Aqua Pulpa’ which pulp and demucilage
the beans in one operation. These machines are especially suitable for
demucilaging robusta parchment. However, a number of naked and bruised
beans may occur in the parchment. It is, therefore, necessary to adjust
the machines carefully to obtain uniform pulping and demucilaging. The
sorting of fruits into different sizes for uniform feeding by using a
siphon arrangement may also rectify this defect to a considerable extent.
Naked and bruised beans, whenever they occur in the parchment, may be
garbled out on the drying-trays. These machines are also often used only
for demucilaging after removing the fruit skins in the traditional pulpers.
(d) Under-Water Soaking Wherever water-supply is abundant and
additional vats are available, the parchment may be soaked under water
for about 12 hours (overnight) and then given a final wash. This process
improves the quality, both in appearance and in the cup, of particularly
such coffee as are usually substandard
. 3. Drying The next stage in processing consists of drying the
parchment in the sun until the moisture content is sufficiently reduced
to permit the storage of content is sufficiently reduced to permit the
storage of beans till they are dispatched to curing works. When coffee
is being dried, it is necessary that all naked beans, pulper-nipped and
bruised beans, black, green and other defective beans are sorted out and
dispatched to curing works separately. The coffee may then be bagged into
clean, new gunnies. The coffee of different lots should be bagged separately.
New gunnies should always be turned inside out and well aerated before
use, as otherwise coffee will absorb natural oils and off odours from
the bag and give rise to an "acrid" cup.
Preparation of Cherry
For preparing cherry coffee, the fruits should be spread evenly with
a thickness of about 8 cm (3 inches) on clean drying-ground. It is desirable
that drying is carried out on tiled or concrete floors. Coffee should be
stirred and ridged at least once every hour. As in the case of parchment,
the coffee may be heaped up and covered every day in the evening, and spread
again the next morning after the mist clears up. The cherry is dry when
a fistful of the drying cherry rattles when shaken, and a sample forlit
records the same weight on two consecutive days. The cherry should be completely
dried at the end of 12 to 15 days in bright weather. Each lot of cherry
may be bagged separately in clean new gunnies.
Stripping
After harvesting, some green fruits of coffee may still be clinging to the
plants. They are stripped off completely, dried and sent to the curing works
separately. This coffee must be bagged and marked distinctly as strippings.
Storage and Dispatch
Stores should be kept well ventilated and dry without letting
in moisture or rain-water. The bags containing dried parchment or cherry
should be stored on raised wooden platforms to ensure the circulation of
air beneath the bags. The parchment and cherry coffee should not be stacked
together. It is desirable that they are stacked in separate compartments
in the store. Other materials, especially fertilizers, pesticides, etc.
should not be stored in the same room. The bagged coffee should be dispatched
to the curing works at the earliest opportunity. The bags must bear labels
in respect of their grades, lot numbers and other details, such as parchment
and cherry, with instructions to cure them separately. All gleanings, and
floats should be packed and sent separately for curing.
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